Leading Custom Foam Inserts Manufacturers

To best protect a delicate or intricately designed product, we recommend custom foam inserts over stock foam inserts. This is because they can so easily and so thoroughly be manufactured to fit your product. Read More…

Custom Foam Inserts Foam inserts are inserts made from materials like polyurethane, polyester and polyethylene. Their main objective is to provide a cushion to products in transition, such as cameras, laptops, knives, telescopes and virtually anything else that needs to be held when not in use. It is quite common to find foam inserts inside both carrying cases and shipped boxes. They range from light duty to heavy duty. Examples of carrying cases designed with foam inserts include: tool cases, instrument cases, shipping cases, medical instrument cases, presentation cases and tradeshow cases.

One of the top carrying case suppliers, Princeton Case West provides quality carrying cases, custom cases, shipping cases, plastic cases, aluminum cases, tool cases, computer cases, instrument cases, transit cases and ATA cases. Princeton Case West offers custom foam inserts for varying applications. From design to delivery, Princeton Case West offers the complete package at affordable pricing.

Princeton Case West $$$

Americase designs and manufactures commercial duty carrying cases for any kind of transportation including: military, airlines, and educational facilities, manufacturers of electronics and hazardous materials. Americase specializes in anodized aluminum, mil-spec and molded watertight plastic cases.

Americase, Inc. $$$

Our cases come in various configurations such as soft sewn cases, hard cases, model cases, exhibit cases, and more. We are experts in contract sewing and there is no project too complex for our experts. With manufacturing experience dating back to 1994 we are confident we can provide you with a top of the line custom carrying case.

Custom Case Company, Inc. $$$

Seahorse has been manufacturing hard, waterproof protective cases for over 20 years. From micro cases to large rolling cases, we offer various sizes, configurations and accessories to protect and secure your valuables from impact and damage. Our cases have been engineered to withstand the elements and ensure that your goods are protected. Designed and manufactured at our Southern California...

Seahorse Protective Equipment Cases $$$

Providing the highest quality of products along with professional service, MTS Products is your number one source for instrument cases serving the music industry. We offer injection molded and wooden cases made to withstand student abuse and fits 95% of all instruments. We also offer protective cases for items of any shape and size including plastic, aluminum, tool, computer and soft cases.

MTS Products Corp. $$$

S3 manufactures waterproof, crushproof cases and participates in the sale of HPRC cases of Italy. All S3 cases are made in the U.S. with stainless steel pins and high impact ABS. All cases carry a lifetime warranty and are virtually indestructible. Give us a call today!

S3 Cases, LLC $$$
Get Your Company Listed
placeholder image

First, custom foam inserts can be made using a great many processes. These include CAD routing, hand prototyping, steel rule die cutting, convoluting and waterjet cutting. All of these processes allow for custom foam inserts with precise dimensions. For extra deep cuts and exceptionally large products, manufacturers can make wire cut foam inserts. They can make them as thick as 50 inches or more.

In addition, manufacturers can design them with special properties, like anti-staticity, or special additions, like an adhesive backing. Foam properties like polyethylene can range in appearance from nearly transparent to opaque. Because of this, and because they accept modifications, custom foam inserts can also be infused with a wide variety of colors.

Custom Foam Inserts Custom Foam Inserts - New World Case, Inc.

Custom foam inserts provide products on the shelf, products in transit and regularly stored products with the best possible shock absorption rate, the ideal density and the longest service life. Manufacturers can make them durable and safe enough even to cushion potentially dangerous items like rifles, firearms, hand grenades, bows and crossbows. They can also fabricate them with special shapes, like those that hug the curves of stethoscopes or pressure gauges. This diversity makes custom foam inserts ideal for use in many industries, including military and defense, music, art supply, medicine, electronics, biotech, sports, retail and trade, engineering and IT.

In contrast to all of this, stock foam inserts are often ill-fitting and not made with the right material for the products they are meant to house. This leads to them wearing out relatively quickly. It also opens up products to the possibilities of dislodgement and/or damage. Neither are stock foam inserts attractively colored. With them, you get what you get. This is why, if you want the best protection and the best look, you will seek out custom foam inserts.

To begin work on your custom foam insert, we recommend that you connect with a reputable custom foam insert manufacturer and then do one of three things: 1) send in a drawing, 2) construct and send in CAD layout or 3) send in the part you need protected and let the manufacturer design the insert for you. Find the right manufacturer for you by checking out the list of top quality companies that we have listed below. Good luck!

Custom Foam Insert Informational Video

 

Custom Carrying Cases Power Pages

Carrying Cases

Carrying Cases

A carrying case is a way of conveniently organizing and transporting a collection of similar or dissimilar items for future use. There is a type and kind of carrying case to fit every possible application from protecting and storing cell phones to cases for speaking systems and technical equipment...

Hard Cases

Hard Cases

A hard case is a type of carrying case that is made from molded plastic, aluminum, veneered or laminated wood, or different types of metals. They are the most secure and durable forms of carrying cases and...

Road Cases

Road Cases

A road case is a ruggedly built, highly functional protective container with varying wall thicknesses that is capable of withstanding the riggers and handling of shipping. They are designed to meet...

Tool Cases

Tool Cases

A tool case is a portable case designed to organize and protect tools and allow easy access and convenient availability. Standard tool cases can be used when working on a project. In addition, specialty and custom-designed tool cases are...

Types of Carrying Cases

Types of Carrying Cases

Cases designed to carry special valuables have been part of society throughout history back to the time of the Egyptians and before. Carrying cases are commonly found in any house stored in a garage, tucked away in a basement, or setting on a shelf...

Blow Molding

Blow Molding

Blow molding is a type of plastic forming process for creating hollow plastic products made from thermoplastic materials. The process involves heating and inflating a plastic tube known as a parison or preform. The parison is placed between two dies that contain the desired shape of the product...

Contract Sewing

Contract Sewing

Contract sewing is a specialized industry that provides services to manufacturers for production of a wide range of products using highly skilled workers and technologically advanced sewing machines. The strength of the contract sewing industry is its ability to perform any type of sewing services...

Cut and Sew

Cut and Sew

Cut and sew is a process for the manufacture of clothing where the design and pattern are printed on the raw cloth from which the garment is cut, ensuring full color, edge to edge print of the design and color...

Protective Covers

Protective Covers

A protective cover is a sewn fabric that is specifically designed and used for protecting equipment, people, surfaces, and enclosures. Protective covers provide protection from the elements, UV rays, dirt, dust, moisture, and harmful substances...

Packaging Equipment & Supplies
Featured Industries