Choosing the material for a custom case is an important decision and there are many options for the customer to pick from including plastics such as high density polyethylene (HDPE), fiberglass reinforced polyester (FRP), carbon fiber, rotationally molded polyethylene or linear low density polyethylene (LLDPE), aluminum, leather, glass, nylon, neoprene, polyester, steel, acrylic, wood and more. In general, cases can be broken into two groups: hard and soft. Read More…
Leading Manufacturers
Princeton Case West
Santa Maria, CA | 805-928-8840One of the top carrying case suppliers, Princeton Case West provides quality carrying cases, custom cases, shipping cases, plastic cases, aluminum cases, tool cases, computer cases, instrument cases, transit cases and ATA cases. Princeton Case West offers custom foam inserts for varying applications. From design to delivery, Princeton Case West offers the complete package at affordable pricing.

Packaging Strategies, Inc.
Baltimore, MD | 410-547-7877Packaging Strategies is a leading foam fabricator with over 30 years experience in the design and manufacturing of flexible foam packaging solutions and products. With state of the art in house engineering and computer controlled fabrication machinery PSI has become one of the leading suppliers in the industry. Services are inclusive of engineering and design, prototyping and sampling, CNC die cutting, CNC routing, CNC sawing tables, CNC laminating equipment as well as a host of conventional equipment. Foams products include flexible polyethylene’s, polyurethanes, cross linked. Specializing in case and container inserts and cushion and vibration analysis PSI is an excellent choice for your next project.

Midwest Case Company
Pickerington, OH | 800-515-1055For over 30 years, Midwest Case Company has been a leader in delivering high-quality, affordable custom-carrying cases in any size or configuration. Our expert team works with our customers to ensure our products fit their needs and that they receive the personalized service they deserve. We specialize in distributing all major brands of carry cases like Pelican, SKB, Storm and Nanuk and we manufacture ATA Cases under the brand name of Cabbage Cases. Give us a call, we will treat you like family.

Custom Case Company, Inc.
Chicago, IL | 773-585-1164Our cases come in various configurations such as soft sewn cases, hard cases, model cases, exhibit cases, and more. We are experts in contract sewing and there is no project too complex for our experts. With manufacturing experience dating back to 1994 we are confident we can provide you with a top of the line custom carrying case.

Space Case Company
North Highlands, CA | 760-947-9579With over 30 years of experience, we are the premiere manufacturer of custom cases here at Space Case Company. Our main focuses are on medical cases, product packaging, and industrial shipping cases. We continue to work hard and make improvements to ensure our customers are receiving high-quality products.

Philly Case Company
West Deptford, NJ | 800-505-8179For over 75 years, Philly Case Company has been a leader in the carrying cases industry. We offer a wide variety of carrying cases with customization to fit our customer's needs. Our years of experience and expert team allow us to manufacture high-quality products while continuing to grow.

Hard custom cases have rigid outer shells that offer increased protection against crushing and can be waterproof whereas soft cases are flexible and cheaper. While many manufacturers provide stock sizes for items with standard dimensions such as television screens, computers or photography equipment, industrial designers and engineers also fulfill requests for custom cases created for specific items such as specialty tools, medical instruments or electronics.
Though custom sizes and shapes are available, the most common shape remains a box-like enclosure. Custom carrying cases are ordered by businesses or manufacturers who wish to protect their product but who also require a specially made case.
Some custom carrying cases are manufactured using CNC machining which minimizes errors because computers control the machining instead of human operators. This allows the parts to be machined with high tolerances and precision. CNC machining may be used with a variety of materials; however, each material has its own fabrication and assembly requirements.
Metal carrying cases are made from sheets of metal that have been fastened onto a metal frame. Raw metal is melted together until uniform then cooled into slabs which are pressed through a series of rollers until it reaches the desired thinness. The sheets are then bent into the customized shape and dimension and welded or screwed together. The metal frame is usually constructed of extruded aluminum or steel. The corners are often reinforced with metal panels for longer life.
Plastic shipping cases are molded through a number of processes including blow molding, injection molding and rotational molding. FRP plastics have fibers that are first woven, knit, braided or stitched together before bonding to the surface of the matrix, a tough plastic.
Other customizable features include heavy duty swivel casters, twist latches, spring loaded handles, rubber gaskets around the doors for water resistance, recessed latches to meet military standards, molded lugs for secure stacking, shock mounts, enhanced and fortified steel or aluminum framing, buckles, straps, molded tracks for easy stacking or many other options.